Face Casting for Maskmaking
By Monica Roxburgh
www.GoblinArt.com


I prefer the plaster bandage technique for face-casting as it is quick, easy, and usually non-threatening to the castee. Bandages give less detail than alginate, but more than enough for sculpting a mask over, and enough to still look pretty cool hanging on your wall.

Disclaimer!
First off, commit to memory the fact that this is a safe process only if it is done intelligently! I cannot be held responsible for anything unpleasant that results from the process decribed on this page. Also keep in mind that while I have had no problems when using this technique on anyone, there is no guarantee that there might not ever be issues with allergic reactions to the materials used.

What you need:
  • A work-area you can make a mess in
  • Plaster bandages cut into small, medium and big triangular pieces
  • Vaseline
  • Bald cap, saran wrap or plastic shopping bag
  • Container of water
  • Towels

  How you do it:

1) Preparation
Have the castee wash off all makeup.
If using bald cap, put it on and then apply Vaseline to their entire face and the front of the cap, taking special care to coat eyebrows and eyelash ends, (while keeping Vaseline out of the eyes as much as possible). If they are concerned about their eyes and can compromise with the final detail of the casting, allow them to wet the skin around their eyes and then place squares of saran wrap over them, making sure to very gently press air bubbles out from under the edges of the plastic. If not using bald cap, wet their hair with water, press their hair down or tie it back to keep it flat against the scalp, and cover with saran wrap or tightly stretched plastic bag. The Vaseline should help the plastic stick to their forehead. Tie the excess behind the head.

2) Bandage Application
Take a piece of dry bandage, dip it in the container of water, and apply. Starting from the forehead, cover the castee's face with pieces of overlapping bandage, working to create a nice even 1st layer over the entire face, but leaving holes around the nostrils. Use big triangles on broad planes, small ones in the more detailed areas. Make sure not to cover more than half the head so the castee can remove themselves from the bandages when you are done!
Continue this process till you have 3-4 layers over the whole face, not including the overlapping of the bandages in a single layer. Make sure to go far enough under the chin, to the point where it joins the neck. If you have trouble telling one layer from another, you can dye the water for the second and forth layers with a small quantity of acrylic paint to provide contrast.

3) Drying & Removal
Wait for 5 minutes, or however long it takes for the bandage covering to feel solid and ever so slightly warm. If it seems nice and strong, tell the castee to start moving their facial muscles. If they gently hold the forehead sides of the covering, they should be able to slowly pull it down and away from their chin and nose.

4) Touchup
Remove plastic. Hold the bandage mold up to the light and look through from the inside for thin spots. Apply some more bandages on the outside of those spots to reinforce. Seal up the breathing holes with more plaster bandage.

5) Casting
When the mold has dried, (ideally overnight in a warm, dry place), brush a thin even layer of Vaseline all over the inside, being careful not to miss spots around the nose, and along the edges. Place the mold nose down into something that will support it level, and keep the nose from being damaged. A shallow bowl or bucket full of crumpled up newspaper can work well. Mix up a batch of casting plaster or plaster of paris and carefully pour it into the mold, just over 3/4 full. As it gets more solid, scoop the plaster out from the center and up the sides of the mold, so the inside is not completely solid, and you get all of the sides cast. Try not to let it spill over the edges too much.

6) De-molding and finishing
When the plaster has cooled, carefully start pealing the edges of the plaster bandages away from it. They should start to disintegrate, revealing the plaster face underneath. Clean off the plaster head, sand off any rough bits while still soft, then allow to dry fully in a warm dry environment. Congratulations, you have made a face casting! Now pass that art smock over to the castee, it's your turn to get your face cast!

All text copyright 2004, Goblin Art LLC
www.goblinart.com